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首页新闻中心 QuartzCom specializes in small quantities of special crystal oscillators

QuartzCom specializes in small quantities of special crystal oscillators

来源:http://dgkjly.com 作者:帝国科技 2024年01月05
QuartzCom crystal specializes in small and medium batches of special crystal oscillators
In the past, coftech purchased oscillating crystals for its own production of VC-TCXO crystals and other oscillators in Japan. For example, cofftech supplied QuartzCom, based in Grenchen, Switzerland, with precision crystals from Japan. They are used in high quality oscillators in base stations for mobile communications, radar, measuring instruments and GPS devices. However, the supply of quartz crystals required for these high-quality oscillators will be difficult in the future. This is because small batch quartz production with different frequencies is no longer attractive to large Japanese quartz manufacturers. In order to accommodate the demands of high production volumes, such as consumer goods markets, Japanese manufacturers have stopped producing precision quartz crystals, which are not very profitable for them.
To secure its own quartz crystal sourcing, QuartzCom invested in a family-run Japanese company that specializes in these quartz crystals. To that end, the Swiss company is building a new production line and has purchased modern machines that are currently being installed. Production is scheduled to begin in the third quarter of this year.
The line will focus on package sizes of 7mm × 5mm, 6.0mm × 3.5mm and 5.0mm × 3.2mm, which are very strict requirements for quartz crystal tolerances. In addition to AT cutting, SC, IT or quartz blanks with special cutting angles are used. - In the future, QuartzCom will produce a new generation of "QC-MESA" type TCXO. The "old" IC was discontinued due to a production fire at IC manufacturer AKM, which produces ics for (VC) TCXO. The new generation of integrated circuits requires higher crystal performance than before. A quartz crystal, in which the inner quartz disk (blank) is no longer simply flat and has rectangular electrodes, but has structures, steps and depressions.技术支持
Must be connected with round or oval electrodes. The structures were not wet-etched as usual, but dry-etched using a magnetron plasma process developed in Japan. This can increase frequency stability, reduce hysteresis, and eliminate or suppress frequency hops (micro-hops). Difficult designs are possible, the resistance can be significantly reduced and the q factor can be increased, which can improve the short-term stability of the oscillator. In order to reduce costs, we plan to make full use of production capacity and supply some competitors who have and will cooperate.
With these oscillating crystals, QuartzCom can take full advantage of all components in oscillator manufacturing. One of its characteristics is the vibration stability of its products. As a result, devices using oscillators from QuartzCom will never lose GPS signals. This also applies to GPS units exposed to extremely strong vibrations in tractors. Together with engineers produced in Japan, QuartzCom crystal Oscillator optimizes the cutting Angle and size of the quartz blank. In a further step, the oscillator is calibrated in a temperature chamber where the installed integrated circuit is coaxed out of its final potential. In-house software has been developed for this purpose. QuartzCom's high-end products are now used by companies all over the world, not only in the European Union, but also in China, India, Israel and the United States. QuartzCom therefore serves a special niche market: crystals and oscillators of special frequencies for small and medium volume production. In doing so, the company guarantees that the oscillator will work perfectly even under extreme conditions.
 
QuartzCom专业提供中小批量的特殊晶振
过去,coftech购买振荡晶体用于自己在日本生产VC-TCXO晶振和其他振荡器。例如,cofftech向总部位于瑞士Grenchen的QuartzCom提供了来自日本的精密晶体。它们用于移动通信,雷达,测量仪器和GPS设备的基站中的高质量振荡器。然而,这些高质量振荡器所需的石英晶体的供应在未来将是困难的。这是因为不同频率的小批量石英生产对大型日本石英制造商不再具有吸引力。为了适应高产量,比如消费品市场的需求,日本制造商已经停止了精密石英晶体的生产,这对他们来说不是很有利可图。
为了确保自己的石英晶振采购,QuartzCom投资了一家家族经营的日本公司,专门从事这些石英晶体。为此,这家瑞士公司正在建造一条新的生产线,并已经购买了现代化的机器,目前正在安装。生产计划于今年第三季度开始。
该生产线将专注于7mm × 5mm、6.0 mm × 3.5 mm和5.0 mm × 3.2 mm的封装尺寸,这是石英晶体公差非常严格的要求。除了AT切割外,还使用SC, IT或特殊切割角度的石英毛坯。-未来,QuartzCom将生产新一代“QC-MESA”型TCXO。由于生产用于(VC) TCXO的IC的IC制造商AKM的生产火灾,“旧”IC停产。新一代集成电路对晶体性能的要求比以前更高。石英晶体,其中内部石英盘(空白)不再是简单的平坦并具有矩形电极,而是具有结构,台阶和凹陷。
必须用圆形或椭圆形电极连接。这些结构不是像往常一样湿蚀刻,而是使用日本开发的磁控管等离子体工艺干蚀刻。这样可以增加频率稳定性,减少迟滞,消除或抑制频率跳变(微跳变)。困难的设计是可能的,电阻可以显著降低,q因子可以增加,从而可以提高振荡器的短期稳定性。为了降低成本,计划充分利用产能,供应一些已经和将要合作的竞争对手。
有了这些振荡晶体,QuartzCom可以在振荡器制造中充分利用所有组件。其特点之一是其产品的振动稳定性。因此,使用来自QuartzCom的振荡器的设备永远不会丢失GPS信号。这也适用于在拖拉机中暴露在极端强烈振动中的GPS装置。与日本生产的工程师一起,QuartzCom晶振优化了石英毛坯的切割角度和尺寸。在进一步的步骤中,振荡器在温度室中进行校准,其中已安装的集成电路被哄出其最终电位。为此目的开发了内部软件。现在世界各地的公司都在使用QuartzCom欧美晶振的高端产品,不仅在欧盟,而且在中国,印度,以色列和美国。因此,QuartzCom服务于一个特殊的利基市场:用于中小批量生产的特殊频率的晶体和振荡器。在这样做的过程中,公司保证即使在极端条件下,振荡器也能完美地工作。

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